Railway Projects

Nippon Koei Mobility Projects
A look at some of Nippon Koei Mobility’s key railway projects.
Other Tab 1
Overall Independent Safety Assessment (OISA) for COMMS, EAC, DESV, AFC for LRT3 from Bandar Utama to Johan Setia.
Other Tab 2
Scheme Design Consultancy (SDC), Verification & Validation (V&V) for Kuching Urban Transportation Systems (KUTS).
Other Tab 3
Independent Checking Engineer (ICE) for Jakarta LRT Project Corridor 1: Kelapa Gading – Velodrome, Package 102: Systems works, Indonesia.
Other Tab 4
Supplementary design and execution of the interlocking and ETCS 2 in the railway section Kelenföld (excl.) – Százhalombatta (excl.), Hungary.
Other Tab 5
Independent Verification & Validation (IV&V) Agent for Rapid Transit System (RTS) Link JB - Singapore
Other Tab 6
North–South Commuter Railway Extension (NSCR-EX) Project (Malolos – Clark) (Solis – Calamba) for General Consultancy (GC)
Other Tab 7
Independent Verification and Validation (IV&V) Consultancy Services works for the Underground Package (UG) for LRT3 from Bandar Utama to Johan Setia.
Other Tab 8
System Engineering Services Of Interoperability Standard for Jakarta Mass Rapid Transit (MRT) East – West Line Project In Republic of Indonesia (Time-Based)
Other Tab 9
Independent Safety Assessment of Replacement Work of Electric Point Machine For Heavy Loads In Region Daop 1 Jakarta, Daop 3 Cirebon And Daop 5 Purwokerto In Indonesia
Other Tab 10
Construction Management for Palembang Metro

Project name:
Overall Independent Safety Assessment (OISA) for COMMS, EAC, DESV, AFC for LRT3 from Bandar Utama to Johan Setia.

Project description:
The Light Rail Transit Line 3 (LRT3), spanning from Bandar Utama to Johan Setia in Klang, plays a pivotal role as a core infrastructure system aimed at reducing and mitigating traffic congestion in the Klang Valley. This route covers 38.5km, encompassing 26 stations and a central depot.

Our role:
In this project, our team offered a comprehensive range of services to ensure the highest standards of safety and compliance are met throughout the project’s lifecycle. Our services encompass various crucial aspects, starting with the development of an Independent Safety Assessment Plan. We conducted a meticulous assessment to understand the safety implications of contractual requirements and performed a gap analysis to identify potential areas of improvement.

Our team also evaluated the conformity of processes within TUV SUD, implementation methods, verification and validation procedures, test results against applicable standards, and regulatory and statutory requirements. Through in-depth audits and advisory support, we ensured that all aspects of the project met compliance regulations.

Additionally, Nippon Koei Mobility played a pivotal role in:
  • Providing inputs in preparation of the Deterministic Safety Analysis and verification of the design solution proposed by respective Work Package Contractors (WPCs) of SULRT3 for mitigation. h
  • Reviewing operation plans to cover all operation modes, including Normal, Degraded, and Emergency scenarios tested during the Trial Run.
  • Providing recommendations and expert opinions on the completeness of designs prepared by systems Work Package Contractors (WPCs) and modifications where deviations from standards and processes are likely.
  • Reviewing system close-out reports, ensuring their completeness and safety relevance, as well as evaluating compliance with identified standards.
  • Reviewing the integrated Safety Case structure and offering professional input to the Lead Assessor for the Assessment of the Overall Design Safety Case.
  • Conducting inspections and audits during manufacturing, installation, testing, commissioning, and the Trial Run phase.
  • Participating in meetings with stakeholders, conducting audits, and preparing detailed audit reports.

Project name:
Scheme Design Consultancy (SDC), Verification & Validation (V&V) for Kuching Urban Transport.

Project description:
The Kuching Urban Transportation System (KUTS) will serve as the backbone of Greater Kuching's public transportation network. Its primary mission is to combat and alleviate traffic congestion, ultimately enhancing productivity and acting as a catalyst for economic opportunities along its routes. In Phase 1 of the KUTS initiative, our focus was on the design, construction, and commissioning of two urban lines, specifically Automated Rapid Transit (ART) lines, spanning a total length of approximately 52.6km. To ensure seamless connectivity, the operation of KUTS Phase 1 will be complemented by a comprehensive feeder bus service, offering passengers vital first and last-mile transportation solutions.

Our role:
Throughout the entirety of this project, Nippon Koei Mobility provided two main services: Scheme Design Consultant and Verification and Validation.

The Verification and Validation aspect of this project involved a comprehensive review and approval process. We reviewed and offered feedback on the Verification and Validation plan for System Package 1 and System Package 2, addressing their responses and closing out review comments for approval. Our team provided clarification related to the General Specification (GS), Particular Specification (PS), and Interface Specification (IS) during the detailed design phase. We also reviewed and approved submissions to ensure that System Package 1 and System Package 2 met their Reliability, Availability, Maintainability (RAM), and Safety targets. This included reviewing and approving test and commissioning documents, witnessing and signing off on various reports, and supporting our client during the Defects Liability Period (DLP)/Maintenance Period or as needed.

Project name:
Independent Checking Engineer (ICE) for Jakarta LRT Project Corridor 1: Kelapa Gading – Velodrome, Package 102: Systems works, Indonesia

Project description:
The establishment of an LRT system promotes various functions, including augmenting the quantity and enhancing the quality of public transportation systems, expanding the reach of transportation services, and fostering greater integration and coordination with other modes of transport. This LRT network encompasses a total length of 6km, featuring six strategically located stations and a dedicated depot.

Our role:
The scope of this project was to provide a comprehensive review of the system's design to ensure its alignment with the Employer's Requirements (ER). This involved a thorough examination of design elements and their compliance. Additionally, we assessed the utilisation of relevant codes of practice and standards as stipulated by the ER to maintain design quality and safety. We also conducted an exhaustive review of all drawings and technical documents pertaining to system works, ensuring accuracy and completeness. To facilitate effective communication and collaboration, we committed to attending all technical design meetings coordinated between the system works contractor, the main contractor, and our client, promoting a well-coordinated and successful project execution.

Project name:
Supplementary design and execution of the interlocking and ETCS 2 in the railway section Kelenföld (excl.) – Százhalombatta (excl.), Hungary

Project description:
The railway section extending from Kelenföld to Százhalombatta had to undergo a significant upgrade with the implementation of the advanced European Train Control System Level 2 (ETCS L2). This cutting-edge technology promised to enhance the safety and efficiency of train operations on this double line, contributing to the modernisation and improvement of the entire rail network in the region.

Our role:
In this project, we were responsible for a wide range of critical tasks and consultations. We provided consultancy for the design of specialised interfaces tailored to Simis IS electronic interlocking components, notably Level Crossings (Simis LC), coded track circuits, and various Block systems. Additionally, we were responsible for designing specific interfaces between Simis IS interlocking and the ETCS L2 system, ensuring seamless integration between these crucial railway technologies. Our team conducted a comprehensive impact analysis of the new Simis IS system, offering insights into its broader implications. We also actively engaged in the resolution of Trouble Reports and change Requests, addressing issues and adapting to evolving requirements. Finally, we participated in technical meetings organised by Siemens Switzerland, collaborating closely with partners from Hungarian Railways to facilitate effective communication and cooperation throughout the project.

Project name:
Independent Verification & Validation (IV&V) Agent for Rapid Transit System (RTS) Link JB - Singapore

Project description:
The Johor Bahru-Singapore Rapid Transit System (RTS Link) is a collaborative project between the governments of Singapore and Malaysia aimed at enhancing connectivity between the 2 countries. The transit system consists of a 4km rail link connecting Woodlands North Station in Singapore to Bukit Chagar Station in Johor Bahru, Malaysia. The RTS Link will serve as an interchange station for the future Thomson East Coast Line. Both stations will include Customs, Immigrations, and Quarantine (CIQ) facilities for both Singapore and Malaysia.

Our role:
The scope of this project involved providing services related to the assessment of safety requirements for the entire RTS Link Network throughout its duration. This included evaluating the operator's readiness to safely operate the network. Additionally, we assessed and certified that the requirements of the RTS Link Network were met during both the final design stage and the Testing & Commissioning (T&C) stage. We also ensured that the reliability, availability, and maintainability (RAM) requirements of the RTS Link Network were successfully fulfilled during the final design stages. Overall, our team of dedicated professionals ensured the safety, functionality, and reliability of the RTS Link Network throughout its development and operational phases.

strong style="color: #1f75bf;">Deliverables:

  • IV&V Audit and Assessment Progress Reports
  • Initial & Final Risk Register for AFC, Signalling & PSD, ISCS and Track designs
  • List of Open Points for AFC, Signalling & PSD, ISCS and Track designs
  • IV&V Audit and Assessment Report (FDR Stage)
  • Review of Design Safety Report for AFC, Signalling & PSD, ISCS and Track
  • IV&V Audit and Assessment Report (T&C Stage)
  • Review of Engineering Safety Report for AFC, Signalling & PSD, ISCS and Track
  • IV&V Audit and Assessment Report (Project Completion)
  • Review of Operational Safety Report for AFC, Signalling & PSD, ISCS and Track

Project name:
North–South Commuter Railway Extension (NSCR-EX) Project (Malolos – Clark) (Solis – Calamba) for General Consultancy (GC)

Project description:
The North–South Commuter Railway Extension (NSCR-EX) project comprised 2 key sections, the Malolos-Clark Railway Project (MCRP) and the NSRP sections. The operational scope of the Malolos-Clark Railway Project encompasses approximately 52km of service line, featuring a total of 7 stations from Malolos to Clark. This extension is expected to ease road congestion, reduce transport costs, stimulate economic activity, and foster a population shift from the capital to regional growth centres further north.

Our role:
Nippon Koei Mobility played an important role in 2 crucial aspects of this projects: (1) A020 - System Safety Expert 1 for Malolos – Clark Section (N2 Section) and (2) A109 - Depot Design Expert for Solis – Calamba Section (SC Section). (1) A020 - System Safety Expert 1 for Malolos – Clark Section (N2 Section)
Our team was tasked with establishing a comprehensive Safety Management System for the entire railway system, encompassing safety requirements for disaster protection against fire, flooding, earthquakes, lightning, and train operation rules. We also addressed all safety concerns to enhance the safety management system. Additionally, we developed an Engineering Safety Management Plan outlining the compliance process for contractors responsible for designing, constructing, manufacturing, testing, and commissioning E&M and rolling stock systems. We were also responsible for creating and maintaining a safety risk register (Hazard Log) to document engineering safety risks related to the railway's design and future operation, while assuming overall safety management responsibility, ensuring that the system and infrastructure are safe for operation by the O&M provider. Lastly, we were in charge of delivering a Safety Case that met the criteria of the Employer's appointed Independent Safety Assessment body (ISA). (2) A109 - Depot Design Expert for Solis – Calamba Section (SC Section).
Our experts were tasked with reviewing the detailed design of the depot facility arrangement plan and providing instructions for necessary modifications to align it with the train operation plan, collaborating with the Rolling Stock Expert. Additionally, we worked on designing the track layout within the depot, aiming to enhance it in collaboration with track experts. Finally, our team undertook other tasks associated with Depot Design and/or Supervision works in the Solis – Calamba Section, following instructions from the Project Manager of Nippon Koei or Project Director of the Project.

Project name:
Independent Verification and Validation (IV&V) Consultancy Services works for the Underground Package (UG) for LRT3 from Bandar Utama to Johan Setia.

Project description:
The Light Rail Transit Line (LRT3), which runs from Bandar Utama to Johan Setia (Klang), aims to serve as a backbone system to minimise and alleviate traffic congestion along the highways and roads towards the western corridor of Klang Valley. This project’s total route length is 38.5km with 26 Stations and 1 Depot.

Our role:
The scope of this project entailed providing Independent Verification and Validation (IV&V) Consultancy Services for the ECS system with SIL requirements (SIL 2) resulting from the SIL assessment as required by the applicable EN50126/ EN50128/ EN50129. Our team was tasked with verifying the deliverables and the activities performed by the subcontractor to ensure that the work met the General Requirement and Particular Specification for safety, functionality, performance and RAM in compliance with relevant codes and standards. Additionally, we ensured that the IV&V activities are structured according to the EN50126 standard, and an audit was conducted by the IV&V team to validate the subcontractor's adherence to processes and methodologies throughout the project lifecycle. The audit further ensures compliance with CENELEC standards, confirming that safety functions identified meet design implementation criteria and undergo proper verification and validation processes as per the contract requirements.

strong style="color: #1f75bf;">Deliverables:

  • Independent Verification and Validation (IV&V) Plan
  • Independent Verification and Validation (IV&V) Review reports
  • Independent Verification and Validation (IV&V) Audit
  • Independent Verification and Validation (IV&V) Audit reports

Project name:
System Engineering Services Of Interoperability Standard for Jakarta Mass Rapid Transit (MRT) East – West Line Project In Republic of Indonesia (Time-Based)

Project description:
The MRT East-West Line spans a length of approximately 84.1km, connecting Balaraja to Cikarang and passing through 3 provinces: Banten, DKI Jakarta, and West Java. The line comprises 2 phases: Phase-1 Section (Kembangan to Medan Satria) with a length of 33.7km (excluding depot access line), Phase-2 West Section (Baralaja to Kembangan) covering 29.9km, and Phase-2 East Section (Medan Satria to Cikarang) spanning 20.5km. Phase-1 Section is further divided into 2 Stages, with Stage 1 encompassing 24.5km from Tomang to Medan Satria, featuring both elevated and underground structures and 21 stations. Stage 2 covers 9.2km and includes 6 stations, all with elevated structures.

Our role:
The services we provided in this project involved reviewing the ES Consultants' technical output to identify any descriptions or requirements that may hinder interoperability between Stage 1 Phase 1 and the subsequent stages/phases of the project. Following this review, the technical specifications were updated to ensure seamless interoperability. A comprehensive report summarising the review findings and proposed countermeasures was prepared as well. Additionally, a presentation was conducted to present the results of the review and highlight the implemented countermeasures.

Project name:
Independent Safety Assessment of Replacement Work of Electric Point Machine For Heavy Loads In Region Daop 1 Jakarta, Daop 3 Cirebon And Daop 5 Purwokerto In Indonesia

Project description:
The Indonesian Railways (PT KAI) acquired Siemens BSG9 point machines initially configured for single-point operation. However, a modification became necessary on-site to enable the internal point circuits to operate coupled points sequentially. It was crucial that the point control circuit within the interlocking system remained unchanged, and no alterations to the interlocking itself were permitted.

Our role:
As an Independent Safety Assessor (ISA), our team carried out a site visit to assess the old point-related interlocking circuits compared to the modified ones. Tests were performed at Kebumen station to observe interlocking behaviour during specific point failure conditions. Additionally, verification of documents for content, proper review processes, and traceability were undertaken by our team of dedicated professionals. The Technical Safety Report (TSR) was examined and assessed, with identification of possible hazardous situations and recommendations for mitigation measures. Additional tests were proposed to check for hidden, undetected short circuits that could compromise safety. We also provided assessment reports for 3 representative coupled point circuits at Kebumen, Klari, and Cikampek stations. These reports were prepared and submitted to the client, detailing specific technical specifications and detection parameters for each station:

  • Kebumen:110V AC, Single phase point machine BSG Type R842, Detection 50 V DC
  • Klari: 220V AC, Single phase point machine BSG Type R844, Detection 12 V DC
  • Cikampek: 380V AC, Three phase point machine BSG Type R840, Detection 30 V DC

Project name:
Construction Management for Palembang Metro

Project description:
The Palembang LRT system, spanning 23.4km, connects Sultan Mahmud Badaruddin II (SMB II) International Airport to Jakabaring Sports Complex, serving as a direct route and reducing travel time to 30 to 45 minutes. Construction commenced in October 2015, featuring 13 railway stations, 9 electrical substations, and a depot to support seamless operation.

Our role:
The scope of this project encompassed defining project objectives, outlining scope, budgeting, scheduling, setting performance requirements, and selecting project participants to ensure timely completion. Throughout the project, we oversaw and directed construction activities, both onsite and offsite, ensuring strict adherence to safety codes and regulations. We also ensured regular communication with supervisory personnel, consultants, contractors, and design professionals to facilitate the resolution of issues and complaints. Additionally, we coordinated and controlled the implementation of operations across planning, design, contracting, and construction. Our team documented progress systematically via project progress reports, and weekly meetings with consultants and client management to provide updates on installation advancements.

Overall Independent Safety Assessment (OISA) for COMMS, EAC, DESV, AFC for LRT3 from Bandar Utama to Johan Setia.
Scheme Design Consultancy (SDC), Verification & Validation (V&V) for Kuching Urban Transportation Systems (KUTS).
Independent Checking Engineer (ICE) for Jakarta LRT Project Corridor 1: Kelapa Gading – Velodrome, Package 102: Systems works, Indonesia.
Other Tab 23
Supplementary design and execution of the interlocking and ETCS 2 in the railway section Kelenföld (excl.) – Százhalombatta (excl.), Hungary.

Project name:
Overall Independent Safety Assessment (OISA) for COMMS, EAC, DESV, AFC for LRT3 from Bandar Utama to Johan Setia.

Project description:
The Light Rail Transit Line 3 (LRT3), spanning from Bandar Utama to Johan Setia in Klang, plays a pivotal role as a core infrastructure system aimed at reducing and mitigating traffic congestion in the Klang Valley. This route covers 38.5km, encompassing 26 stations and a central depot.

Our role:
In this project, our team offered a comprehensive range of services to ensure the highest standards of safety and compliance are met throughout the project’s lifecycle. Our services encompass various crucial aspects, starting with the development of an Independent Safety Assessment Plan. We conducted a meticulous assessment to understand the safety implications of contractual requirements and performed a gap analysis to identify potential areas of improvement.

Our team also evaluated the conformity of processes within TUV SUD, implementation methods, verification and validation procedures, test results against applicable standards, and regulatory and statutory requirements. Through in-depth audits and advisory support, we ensured that all aspects of the project met compliance regulations.

Additionally, Nippon Koei Mobility played a pivotal role in:
  • Providing inputs in preparation of the Deterministic Safety Analysis and verification of the design solution proposed by respective Work Package Contractors (WPCs) of SULRT3 for mitigation. h
  • Reviewing operation plans to cover all operation modes, including Normal, Degraded, and Emergency scenarios tested during the Trial Run.
  • Providing recommendations and expert opinions on the completeness of designs prepared by systems Work Package Contractors (WPCs) and modifications where deviations from standards and processes are likely.
  • Reviewing system close-out reports, ensuring their completeness and safety relevance, as well as evaluating compliance with identified standards.
  • Reviewing the integrated Safety Case structure and offering professional input to the Lead Assessor for the Assessment of the Overall Design Safety Case.
  • Conducting inspections and audits during manufacturing, installation, testing, commissioning, and the Trial Run phase.
  • Participating in meetings with stakeholders, conducting audits, and preparing detailed audit reports.

Project name:
Scheme Design Consultancy (SDC), Verification & Validation (V&V) for Kuching Urban Transport.

Project description:
The Kuching Urban Transportation System (KUTS) will serve as the backbone of Greater Kuching's public transportation network. Its primary mission is to combat and alleviate traffic congestion, ultimately enhancing productivity and acting as a catalyst for economic opportunities along its routes. In Phase 1 of the KUTS initiative, our focus was on the design, construction, and commissioning of two urban lines, specifically Automated Rapid Transit (ART) lines, spanning a total length of approximately 52.6km. To ensure seamless connectivity, the operation of KUTS Phase 1 will be complemented by a comprehensive feeder bus service, offering passengers vital first and last-mile transportation solutions.

Our role:
Throughout the entirety of this project, Nippon Koei Mobility provided two main services: Scheme Design Consultant and Verification and Validation.

The Verification and Validation aspect of this project involved a comprehensive review and approval process. We reviewed and offered feedback on the Verification and Validation plan for System Package 1 and System Package 2, addressing their responses and closing out review comments for approval. Our team provided clarification related to the General Specification (GS), Particular Specification (PS), and Interface Specification (IS) during the detailed design phase. We also reviewed and approved submissions to ensure that System Package 1 and System Package 2 met their Reliability, Availability, Maintainability (RAM), and Safety targets. This included reviewing and approving test and commissioning documents, witnessing and signing off on various reports, and supporting our client during the Defects Liability Period (DLP)/Maintenance Period or as needed.

Project name:
Independent Checking Engineer (ICE) for Jakarta LRT Project Corridor 1: Kelapa Gading – Velodrome, Package 102: Systems works, Indonesia

Project description:
The establishment of an LRT system promotes various functions, including augmenting the quantity and enhancing the quality of public transportation systems, expanding the reach of transportation services, and fostering greater integration and coordination with other modes of transport. This LRT network encompasses a total length of 6km, featuring six strategically located stations and a dedicated depot.

Our role:
The scope of this project was to provide a comprehensive review of the system's design to ensure its alignment with the Employer's Requirements (ER). This involved a thorough examination of design elements and their compliance. Additionally, we assessed the utilisation of relevant codes of practice and standards as stipulated by the ER to maintain design quality and safety. We also conducted an exhaustive review of all drawings and technical documents pertaining to system works, ensuring accuracy and completeness. To facilitate effective communication and collaboration, we committed to attending all technical design meetings coordinated between the system works contractor, the main contractor, and our client, promoting a well-coordinated and successful project execution.

Project name:
Supplementary design and execution of the interlocking and ETCS 2 in the railway section Kelenföld (excl.) – Százhalombatta (excl.), Hungary

Project description:
The railway section extending from Kelenföld to Százhalombatta had to undergo a significant upgrade with the implementation of the advanced European Train Control System Level 2 (ETCS L2). This cutting-edge technology promised to enhance the safety and efficiency of train operations on this double line, contributing to the modernisation and improvement of the entire rail network in the region.

Our role:
In this project, we were responsible for a wide range of critical tasks and consultations. We provided consultancy for the design of specialised interfaces tailored to Simis IS electronic interlocking components, notably Level Crossings (Simis LC), coded track circuits, and various Block systems. Additionally, we were responsible for designing specific interfaces between Simis IS interlocking and the ETCS L2 system, ensuring seamless integration between these crucial railway technologies. Our team conducted a comprehensive impact analysis of the new Simis IS system, offering insights into its broader implications. We also actively engaged in the resolution of Trouble Reports and change Requests, addressing issues and adapting to evolving requirements. Finally, we participated in technical meetings organised by Siemens Switzerland, collaborating closely with partners from Hungarian Railways to facilitate effective communication and cooperation throughout the project.

Other Tab 24
Independent Verification & Validation (IV&V) Agent for Rapid Transit System (RTS) Link JB - Singapore
Other Tab 25
North–South Commuter Railway Extension (NSCR-EX) Project (Malolos – Clark) (Solis – Calamba) for General Consultancy (GC)
Other Tab 26
Independent Verification and Validation (IV&V) Consultancy Services works for the Underground Package (UG) for LRT3 from Bandar Utama to Johan Setia.
Other Tab 27
System Engineering Services Of Interoperability Standard for Jakarta Mass Rapid Transit (MRT) East – West Line Project In Republic of Indonesia (Time-Based)

Project name:
Independent Verification & Validation (IV&V) Agent for Rapid Transit System (RTS) Link JB - Singapore

Project description:
The Johor Bahru-Singapore Rapid Transit System (RTS Link) is a collaborative project between the governments of Singapore and Malaysia aimed at enhancing connectivity between the 2 countries. The transit system consists of a 4km rail link connecting Woodlands North Station in Singapore to Bukit Chagar Station in Johor Bahru, Malaysia. The RTS Link will serve as an interchange station for the future Thomson East Coast Line. Both stations will include Customs, Immigrations, and Quarantine (CIQ) facilities for both Singapore and Malaysia.

Our role:
The scope of this project involved providing services related to the assessment of safety requirements for the entire RTS Link Network throughout its duration. This included evaluating the operator's readiness to safely operate the network. Additionally, we assessed and certified that the requirements of the RTS Link Network were met during both the final design stage and the Testing & Commissioning (T&C) stage. We also ensured that the reliability, availability, and maintainability (RAM) requirements of the RTS Link Network were successfully fulfilled during the final design stages. Overall, our team of dedicated professionals ensured the safety, functionality, and reliability of the RTS Link Network throughout its development and operational phases.

strong style="color: #1f75bf;">Deliverables:

  • IV&V Audit and Assessment Progress Reports
  • Initial & Final Risk Register for AFC, Signalling & PSD, ISCS and Track designs
  • List of Open Points for AFC, Signalling & PSD, ISCS and Track designs
  • IV&V Audit and Assessment Report (FDR Stage)
  • Review of Design Safety Report for AFC, Signalling & PSD, ISCS and Track
  • IV&V Audit and Assessment Report (T&C Stage)
  • Review of Engineering Safety Report for AFC, Signalling & PSD, ISCS and Track
  • IV&V Audit and Assessment Report (Project Completion)
  • Review of Operational Safety Report for AFC, Signalling & PSD, ISCS and Track

Project name:
North–South Commuter Railway Extension (NSCR-EX) Project (Malolos – Clark) (Solis – Calamba) for General Consultancy (GC)

Project description:
The North–South Commuter Railway Extension (NSCR-EX) project comprised 2 key sections, the Malolos-Clark Railway Project (MCRP) and the NSRP sections. The operational scope of the Malolos-Clark Railway Project encompasses approximately 52km of service line, featuring a total of 7 stations from Malolos to Clark. This extension is expected to ease road congestion, reduce transport costs, stimulate economic activity, and foster a population shift from the capital to regional growth centres further north.

Our role:
Nippon Koei Mobility played an important role in 2 crucial aspects of this projects: (1) A020 - System Safety Expert 1 for Malolos – Clark Section (N2 Section) and (2) A109 - Depot Design Expert for Solis – Calamba Section (SC Section). (1) A020 - System Safety Expert 1 for Malolos – Clark Section (N2 Section)
Our team was tasked with establishing a comprehensive Safety Management System for the entire railway system, encompassing safety requirements for disaster protection against fire, flooding, earthquakes, lightning, and train operation rules. We also addressed all safety concerns to enhance the safety management system. Additionally, we developed an Engineering Safety Management Plan outlining the compliance process for contractors responsible for designing, constructing, manufacturing, testing, and commissioning E&M and rolling stock systems. We were also responsible for creating and maintaining a safety risk register (Hazard Log) to document engineering safety risks related to the railway's design and future operation, while assuming overall safety management responsibility, ensuring that the system and infrastructure are safe for operation by the O&M provider. Lastly, we were in charge of delivering a Safety Case that met the criteria of the Employer's appointed Independent Safety Assessment body (ISA). (2) A109 - Depot Design Expert for Solis – Calamba Section (SC Section).
Our experts were tasked with reviewing the detailed design of the depot facility arrangement plan and providing instructions for necessary modifications to align it with the train operation plan, collaborating with the Rolling Stock Expert. Additionally, we worked on designing the track layout within the depot, aiming to enhance it in collaboration with track experts. Finally, our team undertook other tasks associated with Depot Design and/or Supervision works in the Solis – Calamba Section, following instructions from the Project Manager of Nippon Koei or Project Director of the Project.

Project name:
Independent Verification and Validation (IV&V) Consultancy Services works for the Underground Package (UG) for LRT3 from Bandar Utama to Johan Setia.

Project description:
The Light Rail Transit Line (LRT3), which runs from Bandar Utama to Johan Setia (Klang), aims to serve as a backbone system to minimise and alleviate traffic congestion along the highways and roads towards the western corridor of Klang Valley. This project’s total route length is 38.5km with 26 Stations and 1 Depot.

Our role:
The scope of this project entailed providing Independent Verification and Validation (IV&V) Consultancy Services for the ECS system with SIL requirements (SIL 2) resulting from the SIL assessment as required by the applicable EN50126/ EN50128/ EN50129. Our team was tasked with verifying the deliverables and the activities performed by the subcontractor to ensure that the work met the General Requirement and Particular Specification for safety, functionality, performance and RAM in compliance with relevant codes and standards. Additionally, we ensured that the IV&V activities are structured according to the EN50126 standard, and an audit was conducted by the IV&V team to validate the subcontractor's adherence to processes and methodologies throughout the project lifecycle. The audit further ensures compliance with CENELEC standards, confirming that safety functions identified meet design implementation criteria and undergo proper verification and validation processes as per the contract requirements.

strong style="color: #1f75bf;">Deliverables:

  • Independent Verification and Validation (IV&V) Plan
  • Independent Verification and Validation (IV&V) Review reports
  • Independent Verification and Validation (IV&V) Audit
  • Independent Verification and Validation (IV&V) Audit reports

Project name:
System Engineering Services Of Interoperability Standard for Jakarta Mass Rapid Transit (MRT) East – West Line Project In Republic of Indonesia (Time-Based)

Project description:
The MRT East-West Line spans a length of approximately 84.1km, connecting Balaraja to Cikarang and passing through 3 provinces: Banten, DKI Jakarta, and West Java. The line comprises 2 phases: Phase-1 Section (Kembangan to Medan Satria) with a length of 33.7km (excluding depot access line), Phase-2 West Section (Baralaja to Kembangan) covering 29.9km, and Phase-2 East Section (Medan Satria to Cikarang) spanning 20.5km. Phase-1 Section is further divided into 2 Stages, with Stage 1 encompassing 24.5km from Tomang to Medan Satria, featuring both elevated and underground structures and 21 stations. Stage 2 covers 9.2km and includes 6 stations, all with elevated structures.

Our role:
The services we provided in this project involved reviewing the ES Consultants' technical output to identify any descriptions or requirements that may hinder interoperability between Stage 1 Phase 1 and the subsequent stages/phases of the project. Following this review, the technical specifications were updated to ensure seamless interoperability. A comprehensive report summarising the review findings and proposed countermeasures was prepared as well. Additionally, a presentation was conducted to present the results of the review and highlight the implemented countermeasures.

Other Tab 28
Independent Safety Assessment of Replacement Work of Electric Point Machine For Heavy Loads In Region Daop 1 Jakarta, Daop 3 Cirebon And Daop 5 Purwokerto In Indonesia
Other Tab 29
Construction Management for Palembang Metro

Project name:
Independent Safety Assessment of Replacement Work of Electric Point Machine For Heavy Loads In Region Daop 1 Jakarta, Daop 3 Cirebon And Daop 5 Purwokerto In Indonesia

Project description:
The Indonesian Railways (PT KAI) acquired Siemens BSG9 point machines initially configured for single-point operation. However, a modification became necessary on-site to enable the internal point circuits to operate coupled points sequentially. It was crucial that the point control circuit within the interlocking system remained unchanged, and no alterations to the interlocking itself were permitted.

Our role:
As an Independent Safety Assessor (ISA), our team carried out a site visit to assess the old point-related interlocking circuits compared to the modified ones. Tests were performed at Kebumen station to observe interlocking behaviour during specific point failure conditions. Additionally, verification of documents for content, proper review processes, and traceability were undertaken by our team of dedicated professionals. The Technical Safety Report (TSR) was examined and assessed, with identification of possible hazardous situations and recommendations for mitigation measures. Additional tests were proposed to check for hidden, undetected short circuits that could compromise safety. We also provided assessment reports for 3 representative coupled point circuits at Kebumen, Klari, and Cikampek stations. These reports were prepared and submitted to the client, detailing specific technical specifications and detection parameters for each station:

  • Kebumen:110V AC, Single phase point machine BSG Type R842, Detection 50 V DC
  • Klari: 220V AC, Single phase point machine BSG Type R844, Detection 12 V DC
  • Cikampek: 380V AC, Three phase point machine BSG Type R840, Detection 30 V DC

Project name:
Construction Management for Palembang Metro

Project description:
The Palembang LRT system, spanning 23.4km, connects Sultan Mahmud Badaruddin II (SMB II) International Airport to Jakabaring Sports Complex, serving as a direct route and reducing travel time to 30 to 45 minutes. Construction commenced in October 2015, featuring 13 railway stations, 9 electrical substations, and a depot to support seamless operation.

Our role:
The scope of this project encompassed defining project objectives, outlining scope, budgeting, scheduling, setting performance requirements, and selecting project participants to ensure timely completion. Throughout the project, we oversaw and directed construction activities, both onsite and offsite, ensuring strict adherence to safety codes and regulations. We also ensured regular communication with supervisory personnel, consultants, contractors, and design professionals to facilitate the resolution of issues and complaints. Additionally, we coordinated and controlled the implementation of operations across planning, design, contracting, and construction. Our team documented progress systematically via project progress reports, and weekly meetings with consultants and client management to provide updates on installation advancements.

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